Shop project 03 · Component specification

The mobile cradle

A freestanding laminated-plywood base that carries the 62 × 112 in. torsion-box top, rotates it between working and storage positions, and rolls anywhere in the garage — without touching a wall.

Bare mobile cradle with rounded-triangle laminated plywood end frames, central spine, casters, and stabilizers
Concept reference · not a released fabrication drawing
Overall footprint
≈ 62 × 120 in.
Pivot axis height
34–36 in. above floor
Corner-swing minimum
31.1 in. (62 in. top)
Carried top
62 × 112 × ~5 in. torsion box
Mobility
6 casters + 4 stabilizers
Structure
Laminated plywood, CNC-milled

Readiness gate

Pivot and bearing values are on hold.

Shaft diameter, bearing selection, and locking hardware require measured moving mass, center of gravity, and worst-case reactions. The dimensions below are planning values, not approval to fabricate the rotation hardware.

Bill of components

Six parts carry the whole table

01

End frame

ProvisionalQty 2
Material
3/4 in. Baltic birch plywood, rounded triangular layers milled on the temporary CNC table, laminated with full glue coverage
Dimensions
Rounded triangle, ≈ 34–36 in. to the pivot vertex, ≈ 62 in. wide at the floor; enough laminated layers for the required depth and bearing support
  • CNC-cut curves give the fluid shape; straight-saw layouts cannot match the radius transitions.
  • Striped plies remain visible on every rounded edge — the lamination is the finish.
  • Wide triangular stance resists overturning with the 62 in. top locked vertical.
  • Open center of the triangle keeps weight down without losing stiffness.
02

Central spine

ProvisionalQty 1
Material
Single 2 × 6 LSL (laminated strand lumber, 1-3/4 × 5-1/2 in.) — factory-laminated, so no shop lamination schedule is needed
Dimensions
Single central beam, ≈ 112–120 in. long (exactly 10 ft at the 120 in. length — a single 12 ft LSL covers it with trim margin), joining the two end frames at floor level; the 5-1/2 in. depth carries the bending load in one piece
  • One spine only — no side rails and no middle crossbeam (a capital-I floor plan).
  • LSL is straight, dimensionally stable, and stronger than solid lumber — it replaces the laminated plywood spine outright.
  • Cut to length and squared on the temporary CNC table or with a guided circular saw; no glue-up required.
  • Leaves the cradle center open for the full rotation sweep of the 62 in. top.
  • Carries the end frames' spacing and resists racking along the 112 in. top length.
03

Pivot shaft

Hold — not releasedQty 2 (one per end)
Material
Steel shaft with steel reinforcement plates, through-bolted plywood bearing pads, axial retention independent of the drive
Dimensions
Axis at 34–36 in. above the floor; 31.1 in. is the absolute minimum for the 62 in. top's corner swing; diameter set by engineering
  • Mounted near the top vertex of each rounded-triangle end frame.
  • Positive locking pins engage at horizontal (working) and vertical (storage) positions.
  • Rotation hardware is separate from any future controlled drive.
04

Bearings

Hold — not releasedQty 2 (one per pivot)
Material
Steel flange bearing blocks mounted on laminated bearing pads with steel reinforcement plates and through-bolts
Dimensions
Sized to the pivot shaft after mass, center of gravity, and worst-case reactions are measured
  • Reactions transfer through steel plates into the laminated end-frame material, never into a single plywood layer.
  • Bearing pads glue-and-fasten to the end frame as a full lamination schedule.
  • Bearing selection waits on measured moving mass — not released for fabrication.
05

Casters

ProvisionalQty 6
Material
Matching 6 × 2 in. polyurethane-wheel swivel casters, through-bolted to solid laminated plywood pads
Dimensions
6 in. diameter × 2 in. wide wheels; three per end frame
  • Polyurethane tread rolls quietly and protects the garage's concrete floor.
  • Through-bolts pass into solid laminated pads — never into a single skin.
  • Caster height is measured before final pivot height is fixed.
06

Floor stabilizers

ProvisionalQty 4
Material
Black adjustable leveling feet threaded into solid laminated blocks on the base
Dimensions
Adjusted down to relieve the casters and seat the cradle solidly before any rotation
  • Deployed whenever the table is worked on or tilted — the casters never carry a rotating load.
  • Two per end frame, one near each outer corner.
  • Complemented by four working legs for repeatable support height.

Pivot hardware

Where the triangle meets the shaft

The bearing block, steel shaft, reinforcement plate, through-bolts, and positive locking pin all sit at the top vertex of each rounded-triangle end frame.

Close detail of the pivot bearing, steel shaft, reinforcement plate, and locking pin on a rounded-triangle laminated end frame
Concept reference only · pivot hardware requires engineering before fabrication

Standing rules

What this cradle must always respect